Fully Automatic Vickers Vision Measuring Software IQUALITROL Auto Focus and Motorized X-Y Anvil

Fully Automatic Vickers Vision Measuring Software IQUALITROL HVT3.1 Support Auto Focus and Motorized X-Y Anvil

HVT2.1 automatic X-Y anvil, manual focusing

HVT3.1 automatic X-Y anvil, automatic focusing

Product Overview:

The iqualitrol HVT2.1/T3.1 series micro Vickers/Vickers hardness image measurement system is an advanced professional hardness image measurement product;

the system supports multiple measurement methods such as manual measurement and automatic measurement, with high measurement accuracy and good repeatability;

the system supports Vickers hardness, Knoop hardness and fracture toughness measurement; this system has different levels of software to meet the different needs of customers.

The HVT2.1/T3.1 microscopic/Vickers hardness image automatic measurement system can directly control the hardness tester host, automatic coordinate test table and lifting screw (T3.1), can observe images and measure hardness values in real time, can measure manually and automatically,

the measurement process is fast and accurate, can automatically displace and read the sample according to the set trajectory, and realize automatic turret, automatic focusing (T3.1), automatic loading, automatic displacement, automatic reading and other intelligent functions to meet the needs of high-end users.

● The system uses a 3-megapixel digital camera to collect images, effectively improving the measurement accuracy;

● The automatic X-Y anvil has a variety of control methods, which can be computer-controlled, manually operated, or joystick-operated;

● The system has the function of measuring the effective hardened layer depth with one key, and the computer controls the automatic hardness test, automatically generates the hardness curve, automatically calculates the effective hardened layer depth, and can print out the effective hardened layer depth curve and report;

● The system has a convenient test card and hardness block calibration function, which can correct the system error of the hardness tester;

● The position of the hardness indentation can be marked in real time, which is convenient for selecting the Vickers hardness measurement of different metallographic structures;

● The system ruler can be superimposed on the indentation image;

● The system has data export, storage, query and database management functions.

Main functions: (Different versions of software are slightly different)

● System linkage: The system realizes linkage with the hardness tester through the RS232 interface. The software controls the hardness tester, adjusts the brightness, controls the turret, switches the lens, loads with variable load and reads directly in real time;

● Pressure linkage: After the pressure of the hardness tester is converted, the system senses the pressure change and adjusts it in time;

● Turret linkage: The software controls the hardness tester to switch between the objective lens and the indenter;

● Loading linkage: The software controls the hardness tester to load, without manual control of the hardness tester;

● Measurement linkage: The software controls the hardness tester turret, loads and directly measures the hardness value;

● Platform linkage: Professional automatic platform and control, completely controlled by the system;

● Platform dragging: On the active image, drag the mouse to control the displacement of the platform in all directions;

● Focus linkage: T3.1 fully automatic system configuration, computer controls the automatic lifting and automatic focusing of the hardness tester screw, no manual lifting and lowering of the screw, no need to observe the focus, the operator saves worry and effort, reduces the error, and improves the accuracy;

● Direction setting: According to the depth direction, set the corresponding platform displacement direction to ensure the best measurement results;

● Path planning: The automatic coordinate test platform automatically moves the sample to the specified position according to the set trajectory; multiple schemes support the planning of the indentation test path, and the edge normal, Z-shaped, sawtooth, arc, straight line and other test paths can be set;

● Path adjustment: You can add, delete, modify, translate and other adjustments on the path points;

● Measuring range: Supports all force values from 10 grams to 50 kilograms;

● Image acquisition: Real-time display of hardness image, storage and printing of images, and the magnification of output images can be set;

● Automatic measurement: Automatically find the four vertices of the indentation and directly read the hardness value, fast speed and accurate data;

● Diagonal measurement: Use four side lines to measure the four vertices of the indentation tangent to read the hardness value;

● Four-point measurement: Click the four vertices of the indentation with the mouse to read the hardness value, and there is a real-time display of the enlarged picture;

● Automatic scanning: It can automatically scan the edge and contour of the sample;

● Hardness conversion: According to national standards, it can automatically convert multiple hardness values such as Brinell-Rockwell-Vickers-Knoop, and display them in real time;

● Layer depth curve: Draw the hardness-depth curve according to the measured data, and can output dual hardness curves (HV and HRC/HRA, etc.).

● Graphic report: Automatically record the measured data, automatically generate the hardness-depth curve, save or print the hardness-depth curve, indentation image and all indentation measurement values, and all reports are saved as WORD documents;

● Image printing: Users can set the export mode of indentation images, which can be divided into all images, current images or no image output;

● Result statistics: Export the measurement results of multiple indentations in EXCEL data format, and automatically count the number of measurements, maximum hardness value, minimum hardness value, average value, mean square error, etc.

Main features:

● Widely applicable: can be equipped with a full range of Vickers and micro hardness testers;

● Convenient installation: USB2.0 port is connected to the computer, no card is required during installation;

● Stable performance: as long as the hardness tester image is clear and uniform, even if there are a few scratches or rust on the indentation, it can also read automatically;

● Powerful functions: manual reading, automatic reading, hardness conversion, depth hardness curve, indentation image, graphic report function;

● Easy to use: calibration through hardness block, customers can operate conveniently and quickly, and can use it proficiently with a little training;

● Automatic reading: original automatic reading algorithm, automatic reading of various indentations, fast speed and high accuracy;

● Good repeatability: automatic reading has high repeatability, meeting the professional requirements of users.